CAST ON STRAP MACHINE

Features: 


  • Produces One complete batteries per cycle from NS-40 to N-88 Battery 
  • Produces 3 battery group per cycle for N-100 to N-200 
  • Simple Functioning & Operator friendly Mechanism
  • Robust design to suit all climatic conditions in any part of the world
  • Minimum mould Changeover time


The system consist of two jig boxes /group holder such that ; When one jig box is being processed for casting , the other can be emptied & refilled with group element.
 

  • On loading the group stack in the jig box/group holder, the lug aligner mechanism automatically aliens the stacked element lugs, ensuring no lugs are left disturbed.
  • The jig box/ group holder is automatically turned upside down with the stacks, for further process. 
  • The upside jig box / group holder carries the groups to : 

  1.  Lug surface brushing station , where the lugs are cleaned for any dust etc. for proper fluxing 
  2. Fluxing on lug for proper fusion / bonding 
  3. The intercell connections are casted, which are of good quality and good consistency. 
  4. The ready groups are carried back for removal and the second / other jig box is processed for COS operation. 


The Unik (Formerly known as Shinghania Industries) COS moulds are designed for perfection, such that It gives long lasting life. 


  • The robust design and state of art machining center facility enables, the cavities for straps and poles are highly accurate, which in turn saves lead of the esteemed customer 
  • The moulds are designed in such way that the change -over time is minimal.
  • The heating & cooling of mould is well controlled & hence interruptions & rejection like half cast components, blow holes are arrested & rejection is negligible. 
  • One Complete battery COS mould for battery variety.
  • For NS40 to N88 Battery variety & three for variety N100 to N200 battery groups. 


TECHNICAL SPECIFICATIONS

CUSTOMER DATA REQUIRED:

 

1) Electrical input voltage & Frequency 

2) Drawing & Sample Components like Pasted plates, groups, poles & straps etc to design the specific mould 

   

UTILITIES TO BE PROVIDED BY

YOU AT SITE:


  1. Water Supply: Clean and Chilled Water (5˚C to 30 ˚C) for mould cooling, 30 – 40 LPM At mould inlet 
  2. Air Supply: 6 bar constant 
  3. Power Supply: 3 Phase 415 VAC With Neutral & Earthling 
  4. Power Required: 50 KW 
  5. Flux: 5 Litres 

   

MACHINE SPECIFICATIONS & CAPABILITIES:

 

  1. Range of Production: NS - 40 to
    N-200 
  2. Production cycle rate: 400 batteries / shift (depending upon the battery variety)
  3. Operators Required: Two skilled operators 
  4. Cell group size to the max : Height: 223mm 
  5. Width: 160mm (max size) 
  6. Stack Thickness: 108mm (max size) 
  7. Terminal Pole Height: 8 mm (max size)
  8. Machine Dimension:
  • Length: 2800 MM 
  • Height: 2700 MM 
  • Width: 2500 MM
  • Approx.Net Weight: 3 ton 
  • Approx Gross Weight: 4 Tons 


   


INBUILT UTILITIES:



  1. Lug Brushing Operation: 125 mm diameter wire brush driven by 0.5 HP motor 
  2. Fluxing Operation: Automatic Lug Dipping. Capacity – 3 lires (Cos Flux Required) 
  3. Control Panel: PLC interfaced with a color HMI
  4. Electrical Switchgears: Siemens and CE Equivalent 
  5. Lead Pot Capacity: 1000 KG. Temp. Range: 30 ˚C to 500 ˚C 
  6. Safety Measures: Metal Protection Guard. Electrical Interlocks.