CURING CHAMBER

3-D IMAGE

GA DRAWING

VIDEO OVERVIEW

TECHNICAL DETAILS

Unik curing chambers are designed for precise monitoring and control of temperature and humidity. The chambers are double walled and sufficiently insulated to save on electric power. The forced air circulation using a centrifugal blower ensures uniform conditions.

The chamber has been constructed with S.S. 304 insides and coated C.R.C.A. on the outside. The heating is done using heavy duty inconel long lasting heaters totaling to 9.0 KW. The humidity is created in the chamber by generation of steam using heaters of 9.0KW capacity.

The temperature is settable between ambient to 70°C with an accuracy of + 3% and the design ensures uniformity throughout the chamber.

The humidity range is 28% R.H. to 99% R.H. with an accuracy ranging from 2% to 9% respectively depending on R.H.

The cycle status is clearly displayed and the controls are very user friendly.

A microprocessor with facility for data logging ensures that all set parameters as well as actual conditions are monitored and recorded.

In case of power failure – data is stored for retrieval provided 24 Volts battery connected. Cycle stops & then alarms rings for 25 seconds and the cycle resumes after resumption of power.

Dimensions

Internal Dimensions in mm W 3680 x D 2450 x H 2500

External Dimensions in mm W 3780 x D 2550 x H 2550

Overall Dimensions in mm (Including control panel, blower, motors etc W 4230 x D 2550 x H 2550

Material

Internal Body Material SS 304
External Body Material CR Sheets

FREQUENTLY ASKED QUESTIONS

The curing chamber ensures proper adhesion of paste to grid surface and cohesiveness of active material thereby strengthening the plate and ensuring long life of the battery.

The curing cycle consists of a heat and humidity phase as a initial part of the cycle followed by a drying phase with a subsequent heating phase followed finally by a cooling period. All the different phases can be set by the user. The entire cycle ensures that there is a reduction of free lead to create tribasic or tetrabasic lead sulphate in the battery plates in addition to reduction of moisture in the battery plates.

It is possible to set time, temperature and humidity during the humidity cycle. It is possible to set the time for the drying cycle. The time and temperature can be set for heating cycle and in the final cooling phase it is possible to define the time. Thus the user has all the controls which need to be programmed prior to start of the cycle.

Yes the atmosphere is fully saturated and hence does not introduce shrinkage cracks. Thus the paste pellets are strong with no cracks noticed in the pellets or between the pellets and the grids.

The UNIK curing chamber lives up to its reputation of being a product built to last. All interior panels that come in contact with steam are of stainless steel. The chamber is fully insulated and the cavities are sealed to prevent ingress of water. The insulated doors have sturdy hinges and spring actuated locks. There is no transfer and wastage of heat energy to the external walls of the chamber due to the 75 mm thick rock wool insulation thereby ensuring huge savings of costly power / fuel.

Yes UNIK has developed LPG operated curing chamber for use in areas of power shortage or in factories having limited power availability.

Yes it can be changed by authorized personnel prior to start of the cycle. The program mode is Password protected and hence cannot be changed by unauthorized personnel.

Once the cycle starts it is not possible for even authorized persons to change the Program mode. In case the set parameters need to be changed after the cycle has started it is necessary to abort the cycle by pressing STOP button. In such a case the entire cycle shall need to be RUN from the beginning after changing the Program by authorized personnel who know the Program Password.

Further in order to RUN the Program there is a different password.

KEY FEATURES

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Variable Batch Sizes

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Consistent Quality

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Almost Zero Maintenance

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Robust Design Structure

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Low Operating Cost

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Improved Product Performance

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